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Custom Silicon Optical Components

Alfa Chemistry uses monocrystalline silicon (Si) to customize infrared optics, one of the hardest optical materials for transmission in the infrared region. Its low density makes it ideal for weight-sensitive optical systems. All of our custom Si optics are rigorously tested by skilled experts at cutting-edge metrology facilities, giving our customers the peace of mind that their needs will be met. Contact us soon for your customer service!

Our Services

Alfa Chemistry offers high-quality customization of Si components, including windows, lenses and prisms, to customer's custom specifications. We can offer both coated and uncoated bespoke solutions, such as diamond-like carbon coatings and broadband anti-reflective coatings operating at 3 to 5 µm. Since silicon has a transmittance of roughly 50% between 1-6 µm and above 50 µm, AR coatings are advised for higher transmittance, while DLC coatings can be used to increase the longevity of exposed surfaces. The table below lists the average manufacturing requirements for us. Please get in touch with our technical sales team if your needs don't fit the aforementioned description.

Advantages and Uses of Custom Silicon Optical Components

Si Windows

Diameter Range5 mm ~ 300 mm
Diameter Tolerance± 0.1 mm
Centre Thicknessup to 50 mm
Centre Thickness Tolerance± 0.05 mm
Clear Aperture90%
Centration Tolerance1 arc minute
Form Errorbetter than λ/4 (633nm) over aperture
Surface Radius Tolerance1 fringe over aperture
Linear Dimensionup to 300 mm
Linear Tolerance± 0.1 mm
Angular Tolerance5 arc minutes
Edge Finishground
Chamfer0.3x0.3@45°
Surface Quality10-5 scratch/ dig

Si Prisms

Length of Hypotenuseup-to 300 ± 0.1 mm
Length of Sidesup-to 300 ± 0.1 mm
Thickness30 ± 0.05 mm
Angle Tolerancebetter than 1 arc minute
Edge Finishground, blacked
Clear Aperture90% of entrance dimensions
Chamfer0.3x0.3@45°
Form Error0.2 fringe from test flat
Surface Quality20-10 scratch/dig

Si Ground Blanks

Diameter Rangeless than 5 mm to 300 mm
Diameter Tolerancebetter than ± 0.5 mm
Centre Thicknessup to 50 mm
Centre Thickness Tolerancebetter than ± 0.5 mm
Clear Aperture90%
Linear Dimensionup to 300 mm
Linear Tolerancebetter than ± 0.5 mm
Angular Tolerancebetter than 10 arc minutes
Edge Finishfine ground N6
Chamfer0.3x0.3@45°

Applications:

  • Thermal Imaging: Thermal imaging applications that require NIR and MWIR often use Si windows and lenses.
  • Laser Mirrors: Si is the perfect substrate for reflectors used in devices like CO2 laser cutters because of its high heat capacity.
  • FTIR Spectroscopy: Infrared filters that are built into FTIR spectrometers frequently employ Si as their substrate.
  • Infrared Detectors: Because Si optics have a transmission range of 1 to 6 µm, they are frequently utilized for NIR and MWIR detectors.

Optical absorption of Ag þ implanted sapphire crystal.Fig 1. Optical absorption of Ag þ implanted sapphire crystal. (Kozakiewicz A, et al. 2012)

Silicon's Optical Properties

Si has many advantages, including low dispersion, low density, excellent thermal stability and high thermal conductivity. Si is a perfect material for IR or FTIR applications since it has a refractive index that is almost 3.4 throughout the whole range. Si is frequently used to make infrared windows, IR lens substrates, and filter substrates. Si materials transmit infrared light well in the near- and mid-infrared bands.

Si also has very good chemical and mechanical inertness. The optical grade Si typically has a resistance of 10 to 40 Ohm*cm. To boost its resistivity, optical grade Si is frequently doped with boron (p-type) or phosphorus (n-type).

Below is a quick description of Si's optical characteristics. For more information on the properties of Si materials please click here.

Transmission Range1.2 to 15 µm
Refractive Index3.4223@5 µm
Melting Point1420 ℃
Density2.33 g/cm3
HardnessKnoop 1150

If you need technical advice, please contact our technical team to learn more about our high-quality services.

Please kindly note that our products and services are for research use only.